Wire Harness Installation Instructions – Painless Performance

Text Preview:
Wire Harness Installation
               Instructions
                            For Installing:
#20101 Classic Plus Customizable '67-'68 Camaro/Firebird Harness - 24 Circuit




                       Manual #90551
          Painless Performance Products Division
    Perfect Performance Products, LLC
      2501 Ludelle St., Fort Worth, Texas 76105-1036
                              Phone (800) 423-9696

We have attempted to provide you with as accurate
instructions as possible, and are always concerned about
corrections or improvements that can be made. If you have
found any errors or omissions, or if you simply have comments
or suggestions concerning these instructions, please write us
at the address on the cover and let us know about them. Or,
better yet, send us a fax at (817) 244-4024 or e-mail us at
painless@painlessperformance.com. We sincerely appreciate
your business.
Perfect Performance Products, LLC shall in no event be liable in contract or tort (including
negligence) for special, indirect, incidental, or consequential damages, such as but not limited
to, loss of property damage, or any other damages, costs or expenses which might be claimed
as the result of the use or failure of the goods sold hereby, except only the cost of repair or
replacement.


                                   90551 Installation Manual

                                 January 14, 2014
               Copyright  1994 by Perfect Performance Products, LLC
NOTE :


If your vehicle has an existing harness, you will want to retain it for the possible re-
use of various Pigtails & Connector housings, particular to your application.
Included in this kit is a sheet of pre-printed labels to assist in identifying connections
as the harness is removed from the vehicle.
   If you do not have an existing harness, there is a package of terminals included
with the harness that will enable you to make most of the connections needed.
Replacement lighting pigtails & sockets can be readily obtained from your local
parts distributor
                                                     NOTE:
Painless Performance has included 20 extra male and female bulkhead terminals in this harness kit. You may use these to add
additional circuits, as needed, using the male and female bulkhead connectors on the harness. See below for instructions on
how to use these terminals. The terminals we have provided you are designed for wire gauges 18-14. Strip " of the
insulation from the wire and then crimp it to the terminal using the correct terminal crimping tool. These terminals are roll
crimp style. You can purchase this type of terminal crimper from your local Radio Shack. See below for a picture of the
correct terminal crimping tool and how to use them. Take a look at how the terminals we inserted into the bulkhead connector
here at the factory. Notice they are orientated a certain direction. Insert the blade (male) terminal into the engine
compartment side bulkhead connector. Insert the female terminal into the passenger compartment side of the bulkhead
connector.
                                                   TABLE OF CONTENTS

       List of Figures............................................................................................. ii
       List of Tables................................................................................................... ii
       List of Diagrams............................................................................................. ii

1.0    Introduction................................................................................................... 1
2.0    About These Instructions.............................................................................. 1
3.0    Contents of the Painless Wire Harness Kit......................................................2
4.0    Tools Needed...................................................................................................2
5.0    Pre-Installation and General Harness Routing Guidelines.............................. 2
6.0    Harness General Installation Instructions...................................................... 4
       6.1     Rough Installation.............................................................................. 4
       6.2     Harness Attachment........................................................................... 4
       6.3     Grounding The Automobile.................................................................. 5
       6.4     Terminal Installation and Making Connections.................................... 5
       6.5     Testing The System.............................................................................. 5
7.0    Specific Circuit Connections............................................................................ 6
8.0    Charging Systems............................................................................................6
       8.1     Generator Charging Systems...............................................................6
       8.2 Generator Charging Systems................................................................6
       8.3     GM External Regulator........................................................................7
       8.4     GM Internally Regulated Alternator.....................................................8
       8.5     High Output Wire.................................................................................8
       8.6A     CS 130 Alternator...............................................................................9
       8.6B     CS 130 Connector Pinout....................................................................9
       8.6C     CS 130D Alternator.............................................................................9
       8.6 D     CS 130D Connector Pinout
9.0    Ignition Start /Run System............................................................................. .9
10.0   Turn Signal Switch..........................................................................................10
11.0    Ignition Switch................................................................................................11
12.0    Connecting Ammeter & Maxi Fuse.................................................................11
13.0    Headlight Section "A".....................................................................................12
14.0    Instrument Panel Wiring................................................................................13
15.0    Headlight Section "B" (Headlight Switch)......................................................14
16.0    Brake Light Switch..........................................................................................14
17.0    Interior Lighting..............................................................................................15
18.0    Tail Section.....................................................................................................15
19.0    Hints for Tail Section.....................................................................................17
20.0    Wire Connection Index..................................................................................17
21.0    Fuse Requirements........................................................................................17




                                                                    i
                                                     LIST OF FIGURES

Figure   3.1      The Painless Wire Harness Kit............................................................ 2
Figure   8.1      Generator Charging System................................................................ 6
Figure   8.3      GM Externally Regulated Alternator.....................................................7
Figure   8.4      GM Internally Regulated Alternator (10SI)..........................................7
Figure   8.5      High Output Wire.................................................................................8
Figure   8.6A     CS 130 External Fan Alternator...........................................................9
Figure   8.6B     CS 130 Connector & Pinout.................................................................9
Figure   8.6C     CS 130D Internal Fan Alternator.........................................................9
Figure   8.6D     CS 130D Connector & Pinout..............................................................9
Figure   9.1      Maxi Fuse ...........................................................................................9
Figure   9.2      GM Ignition (start-run)........................................................................10
Figure   10.1     Early (67-68) Turn Signal Connection.................................................10
Figure   10.2     Column Mounted Ignition Switch........................................................11
Figure   11.1     Camaro Dash Mounted Ignition Switch...............................................11
Figure   12.1     Maxi Fuse & Ammeter..........................................................................11
Figure   13.1     Headlight Section "A" wiring................................................................12
Figure   13.2     Fan Relay Installation...........................................................................12
Figure   13.3     Dimmer Switches..................................................................................13
Figure   14.1     Headlight Section"B" (headlight switch) wiring...................................14
Figure   16.1     Interior Lighting....................................................................................15
Figure   17.1     Integrated Brake Lights.......................................................................16
Figure   17.2     Separate Turn/Brake Lights.................................................................16

                                                      LIST OF TABLES

Table 11-1 Ignition & Turn Signal Wiring...............................................................11
Table 21   Fuse Requirements...............................................................................17


Wire Connection Index (1 of 3)...............................................................................18
Wire Connection Index (2 of 3)................................................................................19
Wire Connection Index (3 of 3)................................................................................20

                                                   LIST OF DIAGRAMS

Diagram     1    Instrument Panel Section Wiring...................................................... 22
Diagram     2    Engine Wiring....................................................................................... 23
Diagram     3    Wiper Switch Connection......................................................................24
Diagram     4    Firewall Opening Template...................................................................25




                                                                   ii
Download Link:
Share Link: Forum Link:

More on Business

  • Picture: Gr 10 Maths Literacy - Paper 1

    Gr 10 Maths Literacy – Paper 1

    File Size: 249.96 KB, Pages: 10, Views: 407,711 views

    GRADE 10 EXEMPLAR EXAMINATION NOVEMBER 2006 MATHEMATICS LITERACY PAPER 1 Minimum time: 1 hours Maximum time: 2 hours 75 marks PLEASE READ THE FOLLOWING CAREFULLY 1. This paper consists of: 5 questions an answer sheet with grid paper for question 4 (d). 2. Answer all …
  • Picture: Improving cash flow using credit management - CIMA

    Improving cash flow using credit management – CIMA

    File Size: 374.27 KB, Pages: 28, Views: 386,572 views

    Improving cash flow using credit management The outline case sponsored by Improving cash flow using credit management sponsored by Albany Software focuses on developing award-winning software to transform financial processes and is the market leader in electronic payment solutions. Albany makes financial transfers and subsequent …
  • Picture: MATERIAL SAFETY DATA SHEET - compressorparts.com

    MATERIAL SAFETY DATA SHEET – compressorparts.com

    File Size: 311.77 KB, Pages: 8, Views: 172,113 views

    Product Name: MOBIL RARUS SHC 1025 Revision Date: 16Feb2007 Page 1 of 8 _____________________________________________________________________________________________________________________ _ MATERIAL SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT Product Name: MOBIL RARUS SHC 1025 Product Description: Synthetic Base Stocks and Additives Product Code: 606343-00, 973764 Intended Use: …
  • Picture: Onan RV Generator Troubleshooting Guide - Flight Systems, Inc.

    Onan RV Generator Troubleshooting Guide – Flight Systems, Inc.

    File Size: 2,729.64 KB, Pages: 18, Views: 30,807 views

    RV GENERATOR TROUBLESHOOTING GUIDE A Service of FLIGHT SYSTEMS 207 Hempt Road Mechanicsburg, PA 17050 Ph: 717 590 7330 Fax: 717 590 7327 www.flightsystems.com CONTENTS RV Generator Troubleshooting Overview 1 RV Generator FAQs 5 Onan RV Generator Charts: Applications Chart 8 Test Information for Troubleshooting …
  • Picture: Interpretive Guide for the Achievement Levels Report (2003

    Interpretive Guide for the Achievement Levels Report (2003

    File Size: 624.72 KB, Pages: 19, Views: 33,727 views

    Interpretive Guide for the Achievement Levels Report (2003 Revision) ITBS/ITED Testing Program The purpose of this Interpretive Guide is to provide information to individuals who will use the Achievement Levels Report for monitoring the achievement of student grade groups, both at the building level and …

Leave a Reply

Your email address will not be published. Required fields are marked *