Automatic Transmission Spare Parts Catalog

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Warranty Information

Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months
after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc.

Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or
workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair
of the vehicle, or any kind of consequential damages.

All warranty and/or non-warranty returns must be approved.


Disclaimer

The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this
information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF
Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or
consequential harm or damages. Replacement parts should not be used when they do not appear to fit.
ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such
modifications.


Copyright

Printed in USA  Copyright  2003 ZF Industries, Inc.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or
by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written
permission of ZF Industries, Inc.


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      ZF 5HP19 Automatic Transmission - Spare Parts Catalog

Table of Contents

5HP19 Transmission Overview (North American Applications)
       Make / Model / Model Year                                                    02
5HP19 Technical Information
       Torque, Gear Ratio & Weight                                                  03
       Transmission Oil Reference Guide                                             03
       5HP19 Lubrications                                                           03
       5HP19 Technical Literature                                                   03
       5HP19 General Transmission Oil Filling Procedure                             04
5HP19 Spare Parts
       How To Use This Catalog                                                      06
       Gearbox Housing Group                                                        07
       Oil Sump Group                                                               09
       Oil Supply Group                                                             10
       Output Group                                                                 12
       Converter Group                                                              12
       Planetary Drive Groups                                                       14
       Clutch Pack Groups                                                           16
5HP19 Valve Body
       Duct Plate Group                                                             22
       Valve Housing Groups                                                         24
5HP19 Selective Shims, Snap Rings & Kit Content
       5HP19 Selective Shims & Snap Rings                                           29
       5HP19 Kit Content                                                            32
Miscellaneous
       Quotation / Order Form                                                       35
       Notes                                                                        36




All Rights Reserved            For Reference Only            2003 ZF Industries, Inc. - Page 1
      ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Transmission Overview (North American Applications)

Make / Model / Model Year  BMW (A5S 325Z)
Make      Model             Style          Model Year    From  Up to  Code      OE Part #          ZF Part #
BMW      320i         E46 Sedan           2000                         TN    24 00 1 423 928     1060 000 008
BMW      323Ci        E46 Convertible     2000           03/00         RU    24 00 1 422 912     1060 000 005
BMW      323Ci        E46 Coupe           2000           03/00         RU    24 00 1 422 912     1060 000 005
BMW      323i         E46 Sedan           2000           03/00         RU    24 00 1 422 912     1060 000 005
BMW      323i         E46 Touring         2000           03/00         RU    24 00 1 422 912     1060 000 005
BMW      325Ci        E46 Convertible     2000                         TT    24 00 1 423 930     1060 000 009
BMW      325Ci        E46 Coupe           2000                         TT    24 00 1 423 930     1060 000 009
BMW      325i         E46 Sedan           2000                 03/02 TT     24 00 1 423 930     1060 000 009
BMW      325i         E46 Touring         2001          03/01         TT    24 00 1 423 930     1060 000 009
BMW      330Ci        E46 Convertible     1999                         TU    24 00 1 423 932     1060 000 010
BMW      330Ci        E46 Coupe           1999                         TU    24 00 1 423 932     1060 000 010
BMW      330i         E46 Sedan           1999                         TU    24 00 1 423 932     1060 000 010
BMW      525i         E39 Sedan (M52)     2001          03/01         TT    24 00 1 423 930     1060 000 009
BMW      525i         E39 Touring (M52)   2001          03/01         TT    24 00 1 423 930     1060 000 009
BMW      530i         E39 Sedan (M52)     2001  2002    03/01         TU    24 00 1 423 932     1060 000 010

Note: This spare parts catalog includes only transmission specification numbers for North American
applications. For all other 5HP19 transmission specification numbers, please contact your preferred ZF
passenger car transmission distributor for more information about available spare parts and kits.

         Type Plate: Located on the main housing of transmission. Please refer to ZF transmission
                specification # when searching for spare parts and kits in this catalog (last three digits).
                                                             Transmission Serial #
                                                             ZF Transmission Specification #

                                                             Vehicle Manufacturer Transmission #




All Rights Reserved                          For Reference Only                    2003 ZF Industries, Inc. - Page 2
      ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Technical Information

Torque, Gear Ratio & Weight
                          1st      2nd      3rd     4th        5th   Rev             Weight                Oil Capacity
   Input Torque
                         Gear     Gear     Gear    Gear       Gear   Gear          (approximate)           (approximate)
      300 Nm             3.67     2.00     1.41    1.00       0.74   4.10        ~79 kg (174 lbs.)     ~9.2 liter (9.8 quart)



Transmission Oil Reference Guide
    Make          Oil Grade              Type Plate (color)            ZF Part #                        OE Part #
    BMW         ESSO LT 71141                 Green                  1060 000 005                    24 00 1 422 912
                                                                     1060 000 008                    24 00 1 423 928
                                                                     1060 000 009                    24 00 1 423 930
                                                                     1060 000 010                    24 00 1 423 932


5HP19 Lubrications
   Amount             ZF Part #               Description                   Where used                      Notes
                                                                            (1060 000 ___)
  20 Liter      0671 090 166 Oil ESSO LT 71141 (Canister)             All
  205 Liter     0671 090 169 Oil ESSO LT 71141 (Drum)                 All



5HP19 Technical Literature
 Language             ZF Part #               Description                   Where used                      Notes
                                                                            (1060 000 ___)
   English      5HP19FD           5HP19 Functional Description        All
   English      5HP19REP          5HP19 Repair Manual                 All
   English      1060 764 001      5HP19 Wall Chart                    All
   English      5HPVBMAN          5-Speed Valve Body Manual           All




All Rights Reserved                             For Reference Only                            2003 ZF Industries, Inc. - Page 3
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